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elimination of process interaction which has plagued ball mill SISO designs is shown. The high performance of the developed neurocontroller is demonstrated for a wide variety of disturbances viz. ore hardness and feed particle size distribution changes. As is shown this novel approach to the design of plant
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where an approximate figure for the constant is 3.5 for rod mills 4.0 for overflow ball or pebble mills and 4.5 for grate discharge ball or pebble mills. ç is specific gravity of grinding media (for rods or balls normally 7.85) q is the charge volume in fraction of mill volume (40 = 0.40) nc is the mill speed in fraction of critical speed
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This figure may be compared with typical values for flotation columns which are of the order of 0.5–4 cm s −1 and mechanical cells where the figure is generally lower stillaround 1 cm s −1. The consequence is that the ratio of air-to-pulp flow rates can be very high leading to high recoveries despite the short residence time.
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A new cell has been developed the Concorde Cell in which the pre-aerated feed is raised to supersonic velocities before passing into a high-shear zone in the flotation cell. The local dissipation rate is of the order of 100 kW/m 3 one to two orders of magnitude higher than is available in conventional mechanical cells.
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